This module counts the total number of defects within a specified inspection zone. It allows usersto define an acceptable defect threshold per zone. If the number of detected defects exceeds the limit, the part is flagged as NOK (not okay).<\/p>\n<\/div><\/div><\/div>
Not all defects lead to rejection, but too many, even small ones, can compromise product quality. By counting defects per zone, this module helps ensure quality standards while avoiding unnecessary rejections. It\u2019s especially effective when combined with other modules such as Defect Size Measurement.<\/p>\n<\/div><\/div><\/div>
Image 2 shows three defects, exceeding the limit and flagged as NOK. Image 4 shows two defects, within limit, marked as OK. The system compares counts to a configurable threshold in real time.<\/p>\n<\/div><\/div><\/div>
A medical device manufacturer allows up to 3 small defects in the lower part of a component but only 1 in the upper part. The module is configured to apply different count limits per zone. If either zone exceeds the defined count, the product is marked as NOK, even if each individual defect is small.<\/p>\n<\/div><\/div><\/div>